Principle of Operation
A portable friction stud welding tool consists of a motor to rotate the stud at high speed and a piston to apply the necessary force to the stud. The equipment may be air or hydraulically powered. A clamping system is also required to hold the tool onto the work piece and to provide reaction to the force on the stud. The clamps used are typically magnetic or vacuum clamps for flat surfaces, chain or claw clamps for pipes and various mechanical clamps for welding onto I beams or other shapes.
The weld is made by rotating the stud at high speed and forcing it onto the substrate causing friction which heats the stud tip and substrate surface. Metal at the interface between the stud and the substrate flows plastically under pressure, removing impurities from the metal surfaces, and a solid phase weld is formed. The rotation of the stud is then stopped but the force on the stud is maintained for a few seconds. The maximum temperatures reached during welding are much lower than the melting point of the metals.
Read more about this topic: Friction Stud Welding
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