Boost Controller - Dangers in Use

Dangers in Use

Installing a boost controller in a vehicle that is already well tuned (such as a factory turbocharged car) may allow higher boost pressure than tolerable by the engine or turbocharger reducing life and reliability. Care should be taken to avoid exceeding the limits of any the engine systems components such as the engine block, fuel injectors, or engine management system. This is as true with boost control as it is with fuel and timing controls or any number of other engine system modifications.

In particular, users may find the extremely low cost and ease of adding a manual boost controller a particular draw for extra power at low cost compared to more comprehensive modifications. Users should carefully consider how installing any boost controller may affect and interact with existing complex engine management systems. Additional boost levels may not be tolerated by the existing turbocharger, causing faster wear. Fuel injectors or the fuel pump may not be able to deliver additional fuel needed for higher air flow and power of higher boost pressure. Or the engine management system may not be able to properly compensate for fuel or ignition timing, causing knock and/or engine failure.

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