Tesla Motors refers to the Roadster's battery pack as the Energy Storage System or ESS. The ESS contains 6,831 lithium ion cells arranged into 11 "sheets" connected in series; each sheet contains 9 "bricks" connected in series; each "brick" contains 69 cells connected in parallel (11S 9S 69P). The cells are of the 18650 form-factor commonly found in laptop batteries. Sources disagree on the exact type of Li-Ion cells - GreenCar says lithium cobalt oxide (LiCo), while researchers at DTU/INESC Porto state lithium manganese oxide (LMO). LiCo has higher reaction energy during thermal runaway than LMO.
The pack is designed to prevent catastrophic cell failures from propagating to adjacent cells (thermal runaway), even when the cooling system is off. Coolant is pumped continuously through the ESS both when the car is running and when the car is turned off if the pack retains more than a 90% charge. The coolant pump draws 146 watts.
A full recharge of the battery system requires 3½ hours using the High Power Connector which supplies 70 amp, 240 volt electricity; in practice, recharge cycles usually start from a partially charged state and require less time. A fully charged ESS stores approximately 53 kWh of electrical energy at a nominal 375 volts and weighs 992 lb (450 kg).
Tesla Motors stated in February 2009 that the current replacement cost of the ESS is slightly under US$36,000, with an expected life span of 7 years/100,000 mi (160,000 km), and began offering owners an option to pre-purchase a battery replacement for US$12,000 today with the replacement to be delivered after seven years. The ESS is expected to retain 70% capacity after 5 years and 50,000 miles (80,000 km) of driving (10,000 miles (16,000 km) driven each year). Tesla Motors provides a 3 year/36,000 mile warranty on the Roadster with an optional 4 year/50,000 mile extended warranty available at an "additional cost" (2008 Roadster buyers received the 4/50 extension at no cost while later purchasers need to pay). A non-ESS warranty extension is available for US$5,000 and adds another 3/36 to the coverage of components, excluding the ESS, for a total of 6 years for 72,000 mi (116,000 km).
Tesla Motors announced plans to sell the battery system to TH!NK and possibly others through its Tesla Energy Group division. The TH!NK plans were put on hold by interim CEO Michael Marks in September 2007. TH!NK now obtains their Lithium-Ion batteries from Enerdel.
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