Use of Breaker Boys
Until about 1900, nearly all coal breaking facilities in the United States were labor-intensive. The removal of impurities was done by hand, usually by breaker boys between the ages of eight and 12 years old. The use of breaker boys began around 1866. For 10 hours a day, six days a week, breaker boys would sit on wooden seats, perched over the chutes and conveyor belts, picking slate and other impurities out of the coal. Breaker boys working on top of chutes or conveyor belts would stop the coal by pushing their boots into the stream of fuel flowing beneath them, briefly pick out the impurities, and then let the coal pass on to the next breaker boy for further processing. Others would divert coal into a horizontal chute at which they sat, then pick the coal clean before allowing the fuel to flow into "clean" coal bins.
The work performed by breaker boys was hazardous. Breaker boys were forced to work without gloves so that they could better handle the slick coal. The slate, however, was sharp, and breaker boys would often leave work with their fingers cut and bleeding. Breaker boys sometimes also had their fingers amputated by the rapidly moving conveyor belts. Others lost feet, hands, arms, and legs as they moved among the machinery and became caught under conveyor belts or in gears. Many were crushed to death, their bodies retrieved from the gears of the machinery by supervisors only at the end of the working day. Others were caught in the rush of coal, and crushed to death or smothered. Dry coal would kick up so much dust that breaker boys sometimes wore lamps on their heads to see, and asthma and black lung disease were common. Coal was often washed or treated with sulfuric acid to remove impurities, and the acid burned the hands of the breaker boys.
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